Station Construction / Structural Core

Engineered for Massive Spans. Built for Permanence.

Our Bolt-Ball Joint Space Frames provide the ultimate structural backbone for modern gas station canopies, offering column-free fueling lanes and rapid, zero-welding deployment.

100m+ Max Clear Span
Ex d Safe Zero-Welding
30 Years+ Design Life

Maximizing Retail Efficiency

Traditional steel restricts your site. Space frame engineering opens it up for higher throughput and lower lifecycle costs.

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Maximized Traffic Flow

Space frames allow for massive spans without internal columns. This creates wide, unobstructed fueling lanes that accommodate large trucks and heavy traffic, significantly increasing daily vehicle Turnover.

✓ Column-Free Design
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Foundation Economy

The high strength-to-weight ratio means the structure is significantly lighter than conventional H-beam steel. This translates to reduced load on the ground, allowing for simpler, more cost-effective foundation engineering.

✓ 20% Less Structural Weight
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Hot-Work Free Install

Designed for our Station Construction ecosystem, the bolt-ball system requires NO welding onsite. This allows for safe assembly in active stations, reducing downtime and eliminating fire hazards near fuel zones.

✓ Zero-Welding Onsite

The Precision of Bolt-Ball Joint System

Our engineered bolt-ball connection is the heart of every space frame, delivering unparalleled safety, rapid assembly, and long-term structural integrity for your energy site.

Bolt-Ball Joint Disassembly
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Spherical Joint

High-precision forged steel sphere, serving as the central node. It can accommodate multi-directional load transfer for complex geometric designs.

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High-Strength Bolts

Calibrated to Grade 8.8/10.9, ensuring a friction-type connection that prevents slippage and guarantees a permanent, rigid assembly.

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Tapered Sleeve

Engineered for perfect alignment and even load distribution, ensuring each member precisely seats into the spherical node.

Zero Welding Onsite

Eliminates hot-work risks during installation, making it the safest choice for active gas stations and reducing site insurance costs.

Rapid Assembly

Prefabricated modular components arrive ready for bolt-only assembly, slashing onsite construction timelines by up to 60%.

Ultimate Rigidity

The 3D geometric network provides extreme stability against seismic loads and hurricanes, ensuring a 30+ year design life.

Engineering Excellence

Certified performance data for global energy infrastructure.

Material Grade High-Strength Steel Q235B / Q355B
(ASTM A36 / A572)
Joint Type Precision Forged Bolt-Ball System
Anti-Corrosion Hot-Dip Galvanized + Fluorocarbon
(C4/C5 Corrosion Resistance)
Service Life 50+ Years Structural Integrity
Compliance ISO 9001, AWS D1.1, GB 50017-2017
🌪️ 250 km/h Wind Resistance
❄️ 2.5 kN/m² Snow Load Capacity
🏗️ Magnitude 8 Seismic Resilience
📏 Up to 120m Single Span Limit

Global Flat-Pack Logistics

Our modular "Kit-of-Parts" design allows a 2,000 sqm canopy to be packed into standard 40ft containers, drastically reducing ocean freight costs and delivery lead times.

Containerized Logistics Optimization

100% Modular Kit | Sea-Freight Ready

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Optimized Volume

Space frame components are linear and spherical, nested together to maximize container space utilization (up to 95% efficiency).

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Anti-Damage Packaging

Specialized racking and heavy-duty shrink-wrapping ensure zero scratches or corrosion during months of sea transit.

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Digital Manifest

Every component is laser-marked with a unique ID matching the 3D assembly guide for error-free onsite sorting.

50+ Countries Delivered Worldwide
Zero-Rust Protective Guarantee
Fast-Track Standard Kit Clearance

Specialized Application Scenarios

From streamlined retail points to massive logistics hubs, our space frame technology adapts to every scale of energy infrastructure.

Standard Retail Gas Station Canopy
High Efficiency

Standard Retail Stations

Optimized for 4-8 fueling islands. The lightweight grid reduces foundation costs while allowing for integrated branding fascia and high-intensity LED lighting.

Fast-Build Integrated Drainage
Large Span Logistics Fueling Center
Large Span

Heavy-Duty Logistics Hubs

Designed for ultra-wide spans (60m+ without columns). Provides maximum clearance and turning radius for 18-wheeler trucks and heavy transport fleets.

60m Clear Span High Clearance
Architectural EV Charging Station
Next-Gen Design

Iconic & EV Charging Hubs

Supports curved, cantilevered, or PV-integrated roofs. Ideal for flagship stations and EV hubs looking for a futuristic, sustainable architectural signature.

Solar-Ready Complex Curves

Engineering Support & FAQ

How does the cost of a space frame compare to traditional H-beam steel?
For large spans (over 20m), space frames are often more cost-effective. Because they use high-strength tubular members in a 3D grid, they require 20-30% less steel than traditional beams while providing superior rigidity.
How do you ensure the canopy remains waterproof?
We use a dual-layered roof system. The primary space frame supports a secondary purlin system, which holds high-grade standing seam panels. All gutters and downspouts are internally integrated to manage maximum rainfall capacity.
What is the typical lifespan and maintenance requirement?
With our C5-M rated fluorocarbon coating, the structure is designed for a 50-year service life. Maintenance is minimal, requiring only basic visual inspections and gutter cleaning every 1-2 years.
Can the space frame be disassembled and moved?
Yes. Unlike welded structures, our Bolt-Ball Joint system is fully reversible. The entire canopy can be dismantled, transported, and re-erected at a different location with almost zero material waste.

Ready to Engineer Your Next Hub?

From structural feasibility studies to global kit delivery, get the precision engineering your energy infrastructure deserves.

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