Bolt Ball Joint: The Core of Rapid Station Construction.
Unlock unparalleled efficiency and safety with our advanced bolt ball joint space frame system. Achieve massive, column-free spans with 100% factory-prefabricated components for zero-welding on site.
The Strategic Choice for Energy Infrastructure
Beyond standard steel, the bolt ball grid offers specialized advantages that redefine station safety and construction speed.
Fire-Safe Construction
Since the system is entirely bolt-connected, it requires zero welding onsite. This makes it the safest choice for active gas stations or renovation projects where flammable vapors are a concern.
Precision Accuracy
All bolt-balls and members are CNC-machined in a controlled factory environment. This eliminates the human error common in field welding, ensuring the 3D geometry is structurally perfect.
Easy Maintenance
Unlike monolithic welded beams, the bolt ball grid allows for individual member replacement. If a structural part is damaged, it can be unbolted and replaced without structural cutting.
The Anatomy of Bolt-Ball Joint
A masterpiece of modular engineering, where precision-forged components work in perfect harmony to ensure maximum structural integrity.
Forged Steel Ball
The central node crafted from high-grade 45# steel. Featuring multi-directional screw holes to accommodate complex geometries with micron-level precision.
High-Strength Bolt
Grade 10.9s or 12.9s industrial bolts. They provide the extreme clamping force required to transform individual members into a unified structure.
Hexagonal Sleeve
Transmits the load from the bolt to the rod. Its hexagonal profile is optimized for precise torque application during our zero-welding onsite assembly.
Cone Head / End Plate
Precision-welded to the steel tubes in our ISO facility, these components ensure the perfect transfer of tension and compression loads to the node.
Structural Performance Matrix
Engineering benchmarks for high-load energy infrastructure.
The Precision Assembly Flow
Faster than traditional steel. No onsite welding. Just mechanical excellence.
Sorting & Layout
Every member and bolt-ball is laser-marked. Components are laid out on the ground according to the 3D assembly map for rapid identification.
Block Assembly
Small grid units are assembled on the ground using standard torque wrenches. 100% mechanical connection eliminates the need for expensive X-ray weld testing.
Integral Hoisting
Complete sections or the entire canopy are hoisted into position. High-strength bolts are final-torqued, completing the rigid structural frame in record time.
One Solution, Infinite Geometry
Retail Energy Stations
The global standard for urban refueling. Our bolt-ball system allows for rapid assembly over active fueling islands, minimizing station downtime and maximizing ROI through accelerated project timelines.
- Zero-welding site
- Integrated Branding
- LED Ready Grid
- Modular Expansion
Heavy-Duty Logistics Hubs
Designed for the giants of transport. With the ability to span up to 100 meters without internal columns, this provides the ultimate clearance for 18-wheeler maneuvers and high-volume fleet refueling.
- 100m Clear Span
- Heavy Load Rating
- Hurricane Proof
- Seismic Resistant
Iconic Landmarks & EV Hubs
Pushing the boundaries of 3D geometry. From complex curved roofs to dramatic cantilevers, our engineering team transforms standard stations into architectural landmarks that define brand identity.
- Complex Curvatures
- Solar Panel Ready
- Custom Node Angles
- Flagship Aesthetics
Engineering Consultancy
Is the Bolt-Ball Joint system suitable for hurricane zones?
How do you prevent corrosion on the internal threads?
What is the maximum span possible without columns?
Does it require a specialized installation team?
Start Your Modular Project Today
Get a structural feasibility analysis and component quote for your next energy retail or logistics hub. Our engineers are ready to assist.
Consult Our EngineersThe Core of Project Integration
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High-security underground storage systems providing the primary fuel source for transmission networks.
40ft Skid Station
Integrated mobile fueling terminals designed for rapid setup as the endpoint of large-scale pipelines.
Manhole Wells
Critical inspection and branching nodes engineered to protect fittings in long-distance environments.
Control Cabinets
The neural center for real-time leak detection, pressure monitoring, and emergency protocols.