Barrier Technology

ATEX Compliant

Non-Explosive

Zero Explosion Risk Barrier Fuel Tanks

Engineered for ultimate safety, our explosion-proof tanks utilize advanced internal suppression technology to prevent detonation under fire, impact, or static discharge.

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99.9% Suppression Rate

100% ATEX Tested

Active Heat Dissipation

Critical Infrastructure Ready

The Science of Explosion Suppression

How our advanced barrier technology physically prevents combustion propagation, offering unparalleled protection for high-risk fuel storage.

01. Thermal Sink

The high-conductivity alloy mesh rapidly absorbs flash heat, preventing the gas-air mixture from reaching auto-ignition temperature.

02. Flame Quenching

Honeycomb cells act as microscopic firewalls, extinguishing flames by cooling them faster than the heat can be generated.

03. Wave Dampening

The mesh structure disrupts the shockwave of a potential blast, neutralizing the pressure build-up before it can rupture the tank shell.

Engineered Barrier Mesh

Our proprietary suppression material is designed for maximum safety with zero operational impact.

Space-Efficient: Displaces less than 1.5% of total tank volume.
Non-Reactive: Compatible with gasoline, diesel, and aviation fuels.
Anti-Static: Provides continuous electrical grounding pathways.
Certified: Tested to withstand ballistic impact and open fire.

Technical Specifications

Shell Material

Heavy-duty Q235B Carbon Steel or marine-grade SS316L options for extreme environments.

Barrier System

Internal honeycomb mesh filling. Displacement volume < 1.5%. Density: 28-35kg/m³.

Safety Rating

Certified for ATEX Zone 0/1/2 environments. Flameproof enclosure rating: Ex d IIB T4.

Volume (m³)	Dimensions (mm)	Explosion Level	Wall Thickness (mm)	Static Protection
5 - 10	Ø 1900 × 3750	Ex d IIB T4	6.0 - 8.0	Automatic Grounding
20 - 30	Ø 2200 × 8500	Ex d IIB T4	8.0 - 10.0	Automatic Grounding
50+	Ø 2800 × 12500	Ex d IIB T4	10.0 - 12.0	Automatic Grounding

Standard Explosion-Proof Components

Submersible Ex-Pump UL/ATEX listed flameproof pump with integrated thermal protection for high-volatile fuels.

Emergency Relief Vent Pressure-activated emergency venting system with high-flow flame arresting technology.

Intrinsically Safe Gauge Electronic level monitoring with Ex ia IIB T4 rating for continuous safety feedback.

Static Grounding Interlock Visual and audible alarms with automatic pump cut-off if grounding integrity is lost.

Fail-Safe Security Features

Our explosion-proof barrier fuel tanks incorporate multi-layer redundant safety systems to ensure absolute containment under any emergency condition.

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Internal Suppression

The alloy barrier mesh fills 100% of the gas-vapor space, physically quenching flame fronts and dissipating heat before a pressure wave can form.

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Double-Wall Containment

Engineered with a primary and secondary tank shell. The interstitial space provides a 110% containment buffer against accidental leaks or punctures.

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Real-Time Monitoring

Intrinsically safe sensors constantly monitor the interstitial vacuum or liquid level, providing instant alerts at the first sign of shell compromise.

Emergency Pressure Vent

Designed to release excessive vapor pressure caused by external fire exposure, preventing BLEVE (Boiling Liquid Expanding Vapor Explosion) events.

Static Discharge Grid

Continuous internal grounding tabs and external copper bonding ensure that static electricity generated during fuel flow is safely neutralized.

Automatic Shut-off

Integrated fire-safe valves that automatically close in the event of high heat or power loss, isolating the fuel inventory from the fire source.

High-Risk Application Scenarios

Our barrier technology enables safe fuel storage in locations where standard tanks pose a significant threat to life and property.

Explosion proof barrier fuel tank installed in a high-density urban gas station

Dense Urban Fueling Stations

In crowded city centers, traditional fuel tanks require massive safety setbacks that aren't always available. Our barrier explosion-proof tanks allow for reduced safe distances, making them the gold standard for urban retail fueling hubs.

Municipal Compliance Fire Safety Public Protection

Explosion proof fuel storage used in underground mining operations

Underground Mining & Tunneling

In confined spaces with limited ventilation, a single spark can be catastrophic. Explosion-proof tanks eliminate the risk of fuel-air detonation, providing a secure energy source for heavy machinery deep underground.

Ex-Zone Rated Confined Space Ready Heavy Duty

Military-grade explosion-proof fuel tank for rapid deployment in high-conflict areas

Strategic Defense & Disaster Relief

When fuel depots face threats from ballistic impacts or extreme fire, barrier technology prevents the secondary explosion. Crucial for military logistics hubs and emergency power backup for hospitals.

Ballistic Resistance Mission Critical Rapid Deployment

Skid-Mounted Turnkey Solutions

We provide fully integrated, explosion-proof fuel stations that are engineered, pre-wired, and tested at our facility for rapid deployment and immediate operational readiness.

Pre-Engineered Skid

The entire system—tank, pumps, and controls—is mounted on a heavy-duty steel skid for easy transport and relocation via crane or forklift.

Minimal Site Work

Plug-and-play design eliminates the need for expensive on-site welding or complex civil engineering, significantly reducing hazardous area hot work.

Factory FAT Tested

Every integrated unit undergoes a full Factory Acceptance Test (FAT) including pressure, electrical continuity, and ex-proof compliance checks.

Rapid Deployment Process

1

Foundation Placement Requires only a level concrete pad capable of supporting the full weight of the tank system.
2

Skid Integration Position the unit and anchor it using the pre-drilled holes in the heavy-duty skid frame.
3

Ex-Rated Power Connection Connect local power to our pre-installed explosion-proof junction box for immediate startup.

Detailed view of a skid-mounted integrated explosion-proof fuel station

Frequently Asked Questions

How does the barrier material prevent a detonation?

The internal aluminum alloy honeycomb mesh quenches flames and dissipates heat rapidly. It divides the tank's vapor space into millions of microscopic cells, effectively stopping the flame front and pressure wave from expanding into an explosion.

Does the explosion-proof material require replacement?

No. The barrier suppression material is designed for the entire service life of the tank. It is made of a corrosion-resistant inert alloy that does not react with gasoline, diesel, or aviation fuels.

What is the effective storage capacity loss?

Minimal. The barrier material occupies less than 1.5% of the total volume. For a 10,000L tank, the actual fuel displacement is less than 150 liters, ensuring you maintain maximum operational efficiency.

Is the tank compliant with urban fire safety zones?

Yes. Because of the barrier technology, our tanks allow for reduced safety setbacks in high-density areas. They meet international standards for fire-resistant and non-explosive storage, compliant with most municipal safety regulations.

Zero Detonation. Maximum Security.

Protect your infrastructure and personnel from the risk of fuel explosions. Our engineers can customize a barrier-suppressed storage solution for your high-risk project within 24 hours.

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