ATEX & IECEx Certified Unit

Certified Safety in Hazardous Zones.

Engineered for high-risk environments where failure is not an option. Our Explosion-Proof Mobile Stations provide fully integrated, flameproof fueling solutions for Zone 1 and Zone 2 hazardous areas globally.

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ZONE 1 & 2 Compliant

EX d IIB T4 Rating

STAGE II Vapor Recovery

AUTOMATIC Fire Suppression

Defined Protection for Hazardous Zones

Identifying your site classification is critical to safety. We provide engineered solutions tailored to the specific atmospheric risks of your operation.

ZONE 1 High Risk

Areas where an explosive atmosphere is likely to occur in normal operation occasionally (e.g., near filling points or vents).

Ex d (Flameproof) Enclosures
Ex ia (Intrinsically Safe) Sensors
Secondary Containment Monitoring
Mandatory Vapor Recovery

ZONE 2 Moderate Risk

Areas where an explosive atmosphere is not likely to occur in normal operation, but if it does, it will persist for a short period only.

Ex n (Non-sparking) Equipment
Increased Safety (Ex e) Terminals
Static-Conductive Grounding
Standard Weatherproof Housing

Flameproof Anatomy

Every component is selected to eliminate ignition sources in combustible atmospheres.

Ex d Explosion-Proof Motors EX d IIB T4

Heavy-duty flameproof enclosures house all pumping motors, ensuring internal sparks or explosions cannot trigger the external atmosphere.

Intrinsically Safe Electronics Ex ia/ib

Electronic circuits operate at energy levels so low that sparks are physically incapable of igniting the surrounding fuel vapor.

Gas-Tight Junction Boxes IP67 Rated

All wiring connections are sealed within secondary cast-iron enclosures with threaded entries to prevent gas ingress.

Anti-Static Infrastructure Static-Free

Conductive fuel hoses, integrated grounding reels, and spark-resistant dispensing nozzles eliminate electrostatic discharge risks.

Internal view of explosion proof pump and motor assembly

Flame Arrestor

Cast Iron Enclosure

The Triple-Shield Philosophy

Integrated containment and intelligent response systems tailored for the world's most demanding environments.

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Active Suppression

Equipped with automated dry powder or foam systems. Triggered by high-speed thermal sensors to neutralize incidents within the pump room in seconds.

Instant Trigger Thermal Defense

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Vapor Recovery

Advanced Stage I & II gas-balancing systems. Captures and recycles explosive emissions during both tank filling and vehicle dispensing.

Stage II Compliant Zero-Emission

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Intelligent Sensing

A 24/7 network of intrinsically safe gas detectors and leak monitors. Automatically initiates Emergency Shut-Off (ESD) upon risk detection.

ESD Integrated Ex ia Monitoring

Engineering Specifications

Feature / Specs	Standard Ex-Mobile	Zone 1 Premium Hub	Jet-A1 Aviation Spec
Explosion-Proof Rating	Ex d IIB T4 (Motors)	Ex d IIB+H2 T4	Ex d IIA T3 (Specialized)
Intrinsically Safe Components	Basic Level sensors	Full Ex ia/ib Instrumentation	Dead-man Controls Integrated
Vapor Recovery	Stage I Optional	Stage I & II Standard	Venting & Overflow Recovery
Pump Flow Rate	50 - 80 LPM	80 - 120 LPM (Ex-Pump)	300+ LPM (High-Volume)
Fire Suppression System	Manual Extinguisher	Automatic Dry Powder (Thermal)	Foam-Concentrate Ready
Tank Shell Material	Carbon Steel S235JR	Enhanced S355 / Double Wall	304/316L Stainless Steel
Emergency Shut-off (ESD)	Manual Switch	Remote + Local IoT ESD	Triple-Point Redundancy
Regulatory Compliance	CE-Ex / ADR	ATEX / IECEx / UL-Ex	JIG / IATA / EI Standards

Critical Deployment Sectors

Refinery & Extraction

Oil & Gas Exploration

Ensuring flameproof fuel logistics at high-risk drilling sites and downstream refineries where atmospheric gas presence is a constant factor.

Jet-A1 Handling

Aviation Support

Precision refueling stations for regional airports and tactical airfields, meeting strict JIG standards with full explosion-proof integrity.

Hazardous Zones

Chemical Processing

Internal site refueling for specialized industrial vehicles within chemical plants requiring Zone 1 compliance and integrated vapor recovery.

Deep Mining

High-Gas Environments

Mobile fuel hubs engineered for mining operations involving methane or other combustible gases, prioritizing intrinsically safe electronics.

Critical Engineering FAQ

What is the difference between "Flameproof" and "Intrinsically Safe"?

Flameproof (Ex d) focuses on containing an internal explosion within a heavy enclosure so it cannot ignite the external atmosphere. Intrinsically Safe (Ex ia/ib) limits the electrical energy itself to levels that are physically incapable of causing a spark or thermal ignition. Our stations use a combination of both for maximum redundancy.

Does the station require specialized grounding?

Yes. In hazardous zones, static electricity is a major threat. Our units feature dual-redundant grounding systems with continuous resistance monitoring. We provide a complete Earthing & Bonding schematic for your site electrical engineer.

How is maintenance handled for explosion-proof components?

Maintaining the "Ex" integrity is vital. Our stations are designed with externally accessible junction boxes and modular pump units to minimize the need to open flameproof enclosures on-site. We also provide a "Gap & Seal" checklist for annual safety audits.

Is the fire suppression system automatic or manual?

As standard, we integrate an Automatic Thermal-Triggered system. In the event of a temperature spike, the dry powder or foam concentrate is discharged immediately without requiring human intervention, while simultaneously triggering the Emergency Shut-Off (ESD).

Ready to Engineer Absolute Safety?

Every hazardous environment is unique. Contact our safety engineering team for a Full Compliance Consultation and a tailored technical proposal for your site.

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