Certified Standard Solution

Aluminum Alloy Explosion Mesh

The most reliable and cost-effective passive safety material for fuel tanks. Engineered from high-purity aluminum to provide instant thermal dissipation and flame quenching.

⚖️ Ultralight Low Payload Impact

🛡️ ASTM Fully Compliant

💰 Efficient Wholesale Pricing

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Superior Standard Engineering

Deconstructing the high-purity aluminum alloy mesh: the foundation of modern passive fire and explosion safety.

Precision expanded aluminum mesh structure with diamond voids

Precision Expansion

Through advanced cutting and stretching, we create a seamless diamond-shaped honeycomb that offers maximum surface area for flame quenching.

High Surface Area

Corrosion resistant 5052 aluminum alloy raw material

Proprietary Alloy

Utilizing 5000-series specialized aluminum for extreme chemical stability, ensuring zero corrosion in Gasoline, Diesel, or Bio-fuels.

Chemical Resistance

Visualizing the conductive dissipation of static electricity

Equipotential Safety

The mesh creates a continuous conductive network throughout the tank, instantly dissipating static build-up to the grounding point.

Zero-Spark Grid

Technical Performance

Void Ratio > 99%

Weight ~30kg/m³

Loss < 1.0%

Life 20+ Yrs

Parameter	Standard Specification
Alloy Grade	Specialized 5000 / 7000 Series Aluminum
Mesh Aperture	Precision Expanded Honeycomb / Diamond
Specific Surface Area	≥ 250 m²/m³
Thermal Conductivity	High-Efficiency Heat Dissipation Matrix
Corrosion Resistance	Passivated for Gasoline, Diesel & Methanol
Safety Standards	ASTM E1515 / ISO 9001 Compliant

* Custom mesh density and aperture sizes available upon project requirement.

The Triple Defense Mechanism

How Aluminum Alloy Mesh neutralizes explosion risks in milliseconds.

🔥

Thermal Diffusion

Upon ignition, the high thermal conductivity of the aluminum alloy instantly absorbs the heat energy. The mesh grid acts as a massive heat sink, rapidly dissipating the temperature below the fuel's auto-ignition point.

🛡️

Flame Quenching

The intricate honeycomb structure functions as a physical barrier. As the flame front passes through the narrow mesh apertures, it is segmented and cooled, losing the kinetic energy required to propagate further.

⚡

Static Grounding

The continuous metallic network eliminates localized potential differences. By providing a low-resistance path to the tank's grounding point, it prevents the accumulation of static charges that cause internal sparks.

Passive Protection | 100% Suppression Rate | Zero Power Required

Logistics

Mobile Fuel Tankers

Essential for road transport safety. Its ultralight properties ensure maximum fuel payload while preventing BLEVE during accidental collisions or fire exposure.

Underground fuel tanks with explosion proof mesh

Commercial

Civic Gas Stations

Upgrade for underground storage tanks in high-density urban areas. Provides passive defense against internal spark ignition and external lightning strikes.

Portable skid station with aluminum alloy mesh

Industrial

Skid-Mounted Stations

The standard safety internal for portable fueling units. Easy to install in horizontal tanks, ensuring safety for mining, construction, and remote sites.

Seamless Implementation

Standardized installation process for immediate safety upgrades.

Tank Preparation

Ensure the tank is thoroughly cleaned and degassed according to standard safety protocols before material entry.

Volume Sizing

Calculate the required mesh quantity based on the tank’s geometric volume, typically ensuring a 100% fill rate.

Matrix Filling

The mesh (in rolls or spheres) is fed through the manhole and distributed evenly to form a continuous suppression matrix.

Sealing & Test

After grounding confirmation, the tank is sealed. The system is now passive and operational for its 20+ year lifespan.

Long-Term Maintenance

Aluminum Alloy Mesh is engineered to be a "fit-and-forget" solution. Its structural integrity is maintained through decades of fuel immersion.

Zero Moving Parts: No mechanical failure risks or power requirements.
Self-Cleaning: High void ratio allows standard tank sludge removal without mesh removal.
Durability: Proprietary alloy prevents "powdering" or fragmentation over time.
Inspection: Visual inspection via manhole is recommended every 5-10 years.

Service Lifecycle

20-30

Years of Protection

Technical Insights

Common questions regarding Aluminum Alloy Mesh performance and specifications.

How much storage volume is lost after filling?

The volume displacement is negligible. Due to the high void ratio of the expanded mesh structure, it typically occupies less than 1.0% of the tank's total volume. For instance, in a 10,000L tank, the displacement is only approximately 100L.

Does the aluminum mesh affect the fuel quality?

Absolutely not. Our mesh is made from high-purity, specialized aluminum alloys that undergo a passivation process. It is chemically inert to Gasoline, Diesel, and Ethanol blends, ensuring no residue, corrosion, or contamination occurs throughout its service life.

Can I clean the tank without removing the mesh?

Yes. The open-cell honeycomb structure allows for standard tank cleaning and sludge removal processes. However, for deep structural tank maintenance, the material can be partially removed and re-installed if handled according to our engineering guidelines.

Is it compatible with all types of fuel tanks?

It is highly versatile and suitable for Horizontal, Vertical, and Underground tanks. While it is the industry standard for commercial and logistics tanks, for high-vibration military or strategic assets, we recommend consulting our HAN Barrier™ high-density series.

Standardize Your Asset Protection Today

Secure your fuel infrastructure with the industry’s most cost-effective explosion prevention solution. From bulk mesh supply to custom-cut logistics, our engineers are ready to support your safety goals.

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ASTM E1515 Compliant Global Export Capacity 20+ Years Service Life